Hygienic Robotic Collate and Load System

JLS Automation’s Kestrel system streamlines bulk-to-packaging for cylindrical protein products with high-speed centrifugal singulation and hygienic robotic loading, boosting efficiency and reducing labor needs.

Jls Kestrel Hero
JLS Automation

This content was written and submitted by the supplier. It has only been modified to comply with this publication’s space and style.

JLS Automation is set to debut the Kestrel™, a high-speed hygienic robotic collate and load system.

The Kestrel combines precision, speed and versatility in a compact footprint. It is specifically engineered to handle uniform, cylindrical food products such as meat snack sticks and straight sausages.

At the heart of the system is high-speed centrifugal technology that singulates products from bulk infeed with remarkable accuracy. This is a process that is traditionally complex, using conveyor belts with rails or lane dividers that guide products into rows. This process often results in tumbling or bottlenecks, requiring manual intervention. Since products often need to be gently guided into position on these traditional systems, throughput is typically lower. The friction and mechanical contact can also damage delicate product surfaces.

Jls Kestrel 001JLS Automation

To overcome these challenges, the Kestrel feeds products onto a custom collation conveyor that precisely aligns them for robotic gang-picking, consolidating processes, and reducing wear parts. A hygienic delta kinematics robot then picks and loads collated products directly into thermoformer pockets or other primary packaging formats. With the Kestrel, protein manufacturers achieve higher yield, reduced dependency on manual labor and gain consistent presentation without compromising product integrity.

"The Kestrel represents a transformative solution for protein processors facing unprecedented labor challenges and the need for increased efficiency," said Waheed Chaudhry, Director of Primary Packaging, at JLS Automation. "By automating the traditionally complex bulk-to-packaging process with hygienic design principles, we're enabling our customers to scale production while maintaining the highest food safety standards. This system sets a new benchmark for what's possible in high-speed collate and load technology."

Fill out the form below to request more information about Hygienic Robotic Collate and Load System
Sponsor the 2026 Packaging Recycling Summit
The Packaging Recycling Summit (PRS) is the premier U.S. conference for strengthening packaging circularity. In 2026, PRS is transforming into a fully immersive experience where attendees will solve problems, forge partnerships, and explore technologies that are reshaping packaging recovery. Directly connect with sustainable OEM’s at this highly coveted event.
Learn More
Sponsor the 2026 Packaging Recycling Summit
List: Digitalization Companies From PACK EXPO
Looking for CPG-focused digital transformation solutions? Download our editor-curated list from PACK EXPO featuring top companies offering warehouse management, ERP, digital twin, and MES software with supply chain visibility and analytics capabilities—all tailored specifically for CPG operations.
Download Now
List: Digitalization Companies From PACK EXPO